Laizhou Lyric Testing Equipment Co., Ltd.

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MODEL AUTOPOL 3000Z 

TOUCH SCREEN THREE-DISC AUTOMATIC GRINDING & POLISHING MACHINE

 

Features 

  • For simple samples, they can be obtained with just one click. 

  • After the sample holding disc is grinded or polished on the first disc, it can automatically switch to the second and third polishing discs for grinding or polishing.  

  • The sample holding disc can automatically swing left and right on each grinding and polishing disc, with adjustable swing amplitude and speed.  

  • Single loading method for multiple samples.  

  • Central force loading method (Optional): Fix six samples at once time to complete the entire grinding and polishing process, ensuring the complete flatness of each sample during grinding.

  • Working modes:

(1) Fully automatic mode:

According to the sample materials or user habits, 99 sets of processes (processes) can be set and called, each set of processes can contain 10 process parameters (process parameters for each step of grinding or polishing process: grinding disc and grinding head rotation speed, grinding and polishing time, etc.)

(2) Multi process mode:

According to each grinding and polishing process, 30 process parameters can be set and called: grinding disc and head rotation speed, grinding and polishing time, water on/off, etc. 

(3) Multiple working modes: fully automatic, multi process, manual.  

  • Grinding and polishing disc and sample disc: Set and operate all grinding and polishing parameters such as speed, polishing time, rotation direction, and water valve closure, and automatically save them for easy access.  

  • Adopting PLC+1KW high-power servo motor, the torque of the 1KW high-power servo motor is large and constant regardless of the speed.  

  • Wide speed range, from 0 revolutions per minute to 1500 revolutions per minute. 

  • Quick start stop of the turntable, the turntable can stop rotating in 2 seconds.  

  • All grinding and polishing parameters such as speed, grinding and polishing time, rotation direction, and water valve closure can be automatically saved and easily accessed.  

  • Touch screen interface, convenient for setting grinding and polishing parameters.

  • 1 or 4 or 6 channel automatic dripper (Optional):

(1) The main unit of the grinding and polishing machine controls the four-channel dripper, and the type and speed of the dropper are instructed by the grinding and polishing machine.

(2) The dripper has three working modes: manual, online, and fully automatic.

(3) Connect to the polishing machine and drip according to the grinding and polishing parameters set by the grinding and polishing machine. Each mode can be set independently: drip speed, drip time.

  • With the easy replacement of the magnetic anti-sticking plate, all processes such as rough and fine grinding and rough and fine polishing of various samples can be completed, with one plate equivalent to N plates.

  • The loading force can be adjusted during operation, which is flexible and convenient.

  • Control the on/off of water by using solenoid valves.

  • Multi-language interfaces.

  • Mobile remote control operation (Optional)

  • Sample grinding layer thickness control (Optional): Precisely control the amount of the sample to be ground to the designated position .  

  • External dropper control (Optional): Dripping speed and material of the external dropper.

 

 Technical specifications

Model

AUTOPOL 3000Z

Workstations

Three discs

Loading force method

Loading multiple samples separately

Center force loading (Optional)

Grinding disc diameter

Standard with φ254mm (optional φ230mm, φ203mm) with magnetic conversion disc system

Grinding disc speed

0-1500 rpm, can be switched between forward and reverse rotation

Sample disc speed

30-200 rpm, can be switched between forward and reverse rotation

Sample holding disc

Standard with Ø30mm six holes

(Optional Ø20 six-hole, Ø40 six-hole,Ø50mm three-hole.  the rest can be customized)

Loading force range

30-200N

Manual mode

30 groups of parameters can be selected, each set and invoked separately

Auto Mode

99 sets of processes (flows), each set of processes containing 10 process parameters

(Automatically from Process 1 to process 10, each process has a separate set of parameters)

Grinding disc

motor power

1000W

Power supply

AC 220V, 50/60Hz, 2KW

Dimensions (L*W*H)

1000 x 900 x 800mm

 

Standard accessory

Name

Quantity

Name

Quantity

Grinding disc

3

Gripper

1 set

Waterproof ring

3

Power adapter

1 wire

Data adapter cable

1 wire

Touch pen

1

Mounting stand

1

Sandpaper with adhesive (250mm) 1000#

10 sheets

Sandpaper with adhesive (250mm) 320#

10 sheets

Diamond suspension polishing liquid 6 microns 200ml

1 bottle

Velvet with self-adhesive polishing cloth (250mm)

1 sheet

Magnetic work plate (250mm)

3 sheets

Anti-sticking plate (250mm)

3 sheets

Anti-sticking plate prying tool (for placing and prying up anti-sticking plates)

1

Polishing lubricating coolant blue 200ml

1 bottle

Technical documentation:

1. User manual

2. Product qualification certificate

One copy each

 

Optional Accessory

  • Sample grinding layer thickness control module: Resolution accuracy 0.01 mm

  • 1-4-6-channel automatic dropper

  • Mobile remote control operation module

  • Common consumables:

Metallographic grinding paper

GSC250A

  • 100 pieces /package

  • Material: black carborundum

  • Sand size: P80# 120# 180# 320# 600# 800# 1000# 1200# 1500# 2000#

  • Size: Φ250mm

  • Waterproof and one side sticky, can be attached on the grinding plate directly

Anti-sticky disc

MAGNOMET

  • Anti-sticky disc: 5 pieces/box    

  • Diameter: Φ250mm

  • Surface coating with Special anti-sticky layer, can attach the sticky paper and polishing cloth directly, and easily replace without sticky mark.

  • Can be reused

Polishing cloth

FT250A

  • Polishing cloth 10 pieces/package

  • Velvet fabric (long floss) / canvas (short floss)/ Woolen cloth (short floss) / silk cloth (no floss)

  • Φ250mm

  • One side sticky, can be attached directly on the grinding plate

Diamond grinding and polishing liquid

DSU

  • Diamond grinding and polishing liquid, 500ml/bottle

  • Diamond suspending in the liquid, can be dropped automatically or watering pot, Uniformly distribution

  • Size: 0.25, 0.5, 1, 1.5, 2.5, 3, 3.5, 5, 6, 7, 9, 10, 14, 15, 20, 28, 40micron, for different material

 

 

 

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