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MODEL
AUTOPOL 3000Z
TOUCH
SCREEN THREE-DISC AUTOMATIC GRINDING & POLISHING MACHINE
Features
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For simple samples, they can be obtained with
just one click.
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After the sample holding disc is grinded or
polished on the first disc, it can automatically switch to the second and
third polishing discs for grinding or polishing.
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The sample holding disc can automatically swing
left and right on each grinding and polishing disc, with adjustable swing
amplitude and speed.
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Single loading method for multiple samples.
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Central force loading method (Optional): Fix six
samples at once time to complete the entire grinding and polishing process,
ensuring the complete flatness of each sample during grinding.
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Working modes:
(1) Fully automatic mode:
According to the sample materials or user habits, 99
sets of processes (processes) can be set and called, each set of processes can
contain 10 process parameters (process parameters for each step of grinding or
polishing process: grinding disc and grinding head rotation speed, grinding and
polishing time, etc.)
(2) Multi process mode:
According to each grinding and polishing process, 30
process parameters can be set and called: grinding disc and head rotation speed,
grinding and polishing time, water on/off, etc.
(3) Multiple working modes: fully automatic, multi
process, manual.
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Grinding and polishing disc and sample disc: Set
and operate all grinding and polishing parameters such as speed, polishing
time, rotation direction, and water valve closure, and automatically save
them for easy access.
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Adopting PLC+1KW high-power servo motor, the
torque of the 1KW high-power servo motor is large and constant regardless of
the speed.
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Wide speed range, from 0 revolutions per minute
to 1500 revolutions per minute.
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Quick start stop of the turntable, the turntable
can stop rotating in 2 seconds.
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All grinding and polishing parameters such as
speed, grinding and polishing time, rotation direction, and water valve
closure can be automatically saved and easily accessed.
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Touch screen interface, convenient for setting
grinding and polishing parameters.
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1 or 4 or 6 channel automatic dripper
(Optional):
(1) The main unit of the grinding and polishing
machine controls the four-channel dripper, and the type and speed of the dropper
are instructed by the grinding and polishing machine.
(2) The dripper has three working modes: manual,
online, and fully automatic.
(3) Connect to the polishing machine and drip
according to the grinding and polishing parameters set by the grinding and
polishing machine. Each mode can be set independently: drip speed, drip time.
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With the easy replacement of the magnetic
anti-sticking plate, all processes such as rough and fine grinding and rough
and fine polishing of various samples can be completed, with one plate
equivalent to N plates.
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The loading force can be adjusted during
operation, which is flexible and convenient.
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Control the on/off of water by using solenoid
valves.
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Multi-language interfaces.
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Mobile remote control operation (Optional)
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Sample grinding layer thickness
control (Optional): Precisely control the amount of the sample to be ground
to the designated position .
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External dropper control (Optional): Dripping
speed and material of the external dropper.
Technical
specifications
|
Model |
AUTOPOL 3000Z |
|
Workstations |
Three discs |
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Loading force method |
Loading multiple samples separately
Center force loading
(Optional) |
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Grinding disc diameter |
Standard with φ254mm (optional φ230mm, φ203mm)
with magnetic conversion disc system |
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Grinding
disc speed |
0-1500
rpm, can
be switched between forward and reverse rotation |
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Sample disc speed |
30-200
rpm,
can be switched between forward and reverse rotation |
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Sample
holding disc |
Standard with Ø30mm six holes
(Optional Ø20 six-hole, Ø40 six-hole,Ø50mm three-hole.
the rest can be customized) |
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Loading force range |
30-200N |
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Manual mode |
30
groups of parameters can be selected, each set and invoked separately |
|
Auto
Mode |
99
sets of processes (flows), each set of processes containing 10 process
parameters
(Automatically from Process 1 to process 10, each process has a separate
set of parameters) |
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Grinding
disc
motor power |
1000W |
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Power supply |
AC 220V, 50/60Hz, 2KW |
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Dimensions
(L*W*H) |
1000 x 900 x 800mm |
Standard
accessory
|
Name |
Quantity |
Name |
Quantity |
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Grinding disc |
3 |
Gripper |
1 set |
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Waterproof ring |
3 |
Power
adapter |
1
wire |
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Data
adapter cable |
1
wire |
Touch
pen |
1 |
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Mounting stand |
1 |
Sandpaper with adhesive (250mm)
1000# |
10
sheets |
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Sandpaper with adhesive (250mm)
320# |
10
sheets |
Diamond suspension polishing liquid 6 microns 200ml |
1
bottle |
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Velvet with self-adhesive polishing cloth (250mm) |
1
sheet |
Magnetic work plate (250mm) |
3
sheets |
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Anti-sticking plate (250mm) |
3
sheets |
Anti-sticking plate
prying tool (for placing and prying up anti-sticking plates) |
1 |
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Polishing lubricating coolant blue 200ml |
1
bottle |
Technical documentation:
1. User manual
2. Product qualification certificate |
One
copy each |
Optional
Accessory
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Sample
grinding layer thickness control module: Resolution accuracy 0.01 mm
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1-4-6-channel
automatic dropper
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Mobile
remote control operation module
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Common
consumables:
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Metallographic
grinding paper |
GSC250A |
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100 pieces /package
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Material: black
carborundum
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Sand size: P80# 120#
180# 320# 600# 800# 1000# 1200# 1500# 2000#
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Size: Φ250mm
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Waterproof and one
side sticky, can be attached on the grinding plate directly
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Anti-sticky disc |
MAGNOMET |
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Anti-sticky disc:
5 pieces/box
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Diameter: Φ250mm
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Surface coating with
Special anti-sticky layer, can attach the sticky paper and polishing
cloth directly, and easily replace without sticky mark.
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Can be reused
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Polishing cloth |
FT250A |
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Polishing cloth
10 pieces/package
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Velvet fabric (long
floss) / canvas (short floss)/ Woolen cloth (short floss) / silk
cloth (no floss)
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Φ250mm
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One side sticky, can
be attached directly on the grinding plate
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Diamond grinding and polishing liquid |
DSU |
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Diamond grinding and
polishing liquid, 500ml/bottle
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Diamond suspending
in the liquid, can be dropped automatically or watering pot,
Uniformly distribution
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Size: 0.25, 0.5, 1,
1.5, 2.5, 3, 3.5, 5, 6, 7, 9, 10, 14, 15, 20, 28, 40micron, for
different material
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